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2 11 2017 nbsp 0183 32 A New Method for Roll Pass Design Optimisation Sead SPUZIC Annibale IZZO and Kazem Abhary University of South Australia School of Advanced Manufacturing and Mechanical Engineering Mawson Lakes South Australia 5095 Corresponding Author eMail sead spuzic unisa edu au LINEBOW Roll Pass

Improved roll pass design for long products with WICON Rolling Library WICON Rolling Library is a professional tool for making all the necessary calculations and simulation of the process parameters in a rolling mill This includes roll pass design evaluating

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Roll Pass Design is a complex problem due to the large number of processing conditions involved Our purpose is to ensure the correct production of roll profiles within the constraints of the mill complying with quality standards minimum cost and maximum output

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Various shapes can be produced by caliber rolling This forming process requires a special roll pass design Research amp Development Long Products Calibre Rolling

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This forming process requires a special roll pass design which involves the shaping of the forming rolls and establishing a specific order of the forming steps commencing with a starting profile reaching an inter medium stage until an end product is achieved This design requires considerable experience in order to satisfy the product

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KEYWORDS Surface defects Shear fracture model Roll groove design Caliber Groove rolling process Finite element method real rod or bar mill a longitudinal surface defect is defined as a crack like defect extending more than 0 5 mm in length towards

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Roll pass design is a set of methods for determining the dimensions shape number and type of arrangement of rolling mill passes Roll pass design also includes the calculation of pressing forces and their distribution on the roll passes Several passes are made for each section a square or round billet or bloom acquires a specified form on

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Order number of the pass starting with the initial cuboid N 1 hence the first pass calibre has the order number N 2 Roll revolutions per minute and

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A cantilever type rolling mill having a pair of roll shafts so that it may be omitted in a design where the In order to adjust the roll caliber by

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A caliber roll for rolling P of surface pressure applied to the caliber roll of cold Pilger rolling mill forming a caliber is set as design

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Quad uses a scientific approach that includes developing a family tree that optimizes mill operation reduces change time and minimizes roll inventory requirements Simulation programs ensure the pass design will work within the limitations of the existing mill

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The foundation of a successful rolling mill operation is a fine tuned pass design The pass design is created based on your specific mill layout and product requirements

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Roll Pass Design is a complex problem due to the large number of processing conditions involved Our purpose is to ensure the correct production of roll profiles within the constraints of the mill complying with quality standards minimum cost and maximum

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Roll forming also spelled rollforming is a type of rolling involving the continuous bending of a long strip of sheet metal but each profile requires a carefully crafted set of roll tools Design of the rolls starts with a flower pattern which is the sequence of profile